Alloys: Zamak 3 (ZL3, ZL0400, ZnAI4, alloy 3)

slavelo2_photo2_caseID185

Slave Lock Mechanism

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The initial design brief for the slave lock was that it had to have suitable mechanical properties to meet security door standards, have minimum design complexity and use the most logical material for the purpose. Initially a hybrid construction was considered, using...
wheelhse2_photo2_caseID149

Seat Belt and Wheelchair Restraint Housing

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Originally safety belt retractor housings were plastic injection molded. The plastic housings were easily damaged causing retraction to malfunction. To meet performance standards zinc die casting was selected to produce the housing and meet performance and appearance...
regula2_photo2_caseID184

Regulator

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The regulator for Turner’s self-igniting torch has a design criteria specifying pressure tightness, strength, cleanliness and metal-chip free, net shape and cost-effective manufacturing. A screw-machined aluminium or brass regulator was first considered, but...
Pg1asq2_photo2_caseID181

Q-LOK cleat fastening system – MacNeill Engineering/Worldwide

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Initially, the Q-LOK design was all plastic for low-impact sports. However, for high-impact sports such as soccer and football the added strength of zinc alloy was necessary to meet impact requirements. Die-cast zinc provides the receptacles with superior corrosion...
printer2_photo2_caseID120

Printer for ‘ATB’ Magnetic Airline Tickets

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Zinc alloy pressure die casting has been chosen by the IER company for the four parts which make up the structure of this ticket printer. The specification set by IER required a material and technology which would enable the production of: – complex shapes, so...