Alloys: Zamak 3 (ZL3, ZL0400, ZnAI4, alloy 3)
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Application with confirmed reliability since 40 years and always as performant with the evolution of the requirements. Performance of the process to realize and assemble pressure tight parts under 300 mba à 5 bars, with a lifelength of dies 5 times longer compared to...
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Zinc die casting was choosen to produce a new generation of cable connectors. Critical issues that were met include wall strength to assure durability and to withstand bulk processing, proper matching of draft allowances on the internal surfaces for smooth mating and...
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The control boxes for Minn Kota electric motors went through several design phases before settling on zinc die casting as the material/process of choice. The boxes were originally sand cast aluminium and later die-cast aluminium. Short tool life prompted engineers to...
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MICROPAX connectors have very demanding specifications which are met by zinc die casting, including: 1. Complex design requirements to accommodate a variety of connectors, ranging from 40 to 200 connecting pins. 2. Flatness across the mounting plane within +/- 0.005...
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Integration of several functions on the same part, competitor to inox sheet. Rigidity of the assembly, realization of complex shapes, dimensional precision without additional machining, obtention of a surface quality of Ra = 0.8 on the contact face of the moving...
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