Alloys: Zamak 5 (ZL5, ZL0410, ZnAI4Cu1, alloy 5)

ima07

High Tension Cage

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The part is a device component warranting the operators security during the intervention on high-tension lines. Reasons for choosing zinc alloy: Complex tool design Combination of thin wall casting and rigidity Dimensional requirements e.g. internal and external...
ima06

Subframe and Carriage

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The 3 parts form a subassembly that allows measuring the thickness of ophthalmic lenses before edging. The frame ensures the palpate lever guidance in the ophthalmic glass machine tool. Then, the glass is machined with the contour note during the palpate operation....
ima05

Hausing for HSD Connector

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This HSD connector (HSD = high speed data) is a part of the control units in upper segment cars. The 4-pin connector assures large volume of data transfer as compared to the standard connector with only 1 pin. The required tolerances for this miniature part are...
ima04

Remote Control

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This design high-end remote control has tactile control without any knobs. The zamak surface was cast to a thickness of 0,6mm with less than 0,05mm tolerance on thickness. Piezo elements translate the bending of the surface into electric signals. Casting of the part...
ima03

Housing for KitchenAid Coffee Machine

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The 9,5 kg zamak housing of this designer coffee machine is  made from 8 zinc pressure die cast parts with weights between 2,2 kg and 75 gr. The parts are powder coated. To avoid any bubbles during thermal curing of the paint, the parts are vacuum cast to avoid gas...