Major Selection Criteria: Complex Shape

modular2_photo2_caseID179

Modular Base Plate

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The part : Modular base plate working in a pneumatic environment. Its function is to transport air between an air distributor and a jack. The manufacturing : Modular base plates are made of pressure die cast Zamak 5 (ZA4UIG). The excellent fluidity of zinc alloys...
mirrorb2_photo2_caseID117

Mirror Bracket

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The rigidity of the part ensures the quality of retro-vision due to the absorption of the vibrations compared to engineering plastics. Note the (omega) shape for the rigidity of the assembly. Rigidity inside the envelope (volume) and reduced width of the assembly,...
lasermt2_photo2_caseID107

Microscan Systems – VS 310 Scanner

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Designers of an ultracompact scanner needed to reduce the internal envelope. The optics bracket was one component that was reduced in size but increased in functionality. The goal was design a single mounting bracket that would accommodate a laser module, a rotating...
micropr2_photo2_caseID106

Microprocessor Protection Housing

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Part realized in large production volumes. Easy assembly with complex shapes, competing with pressed steel sheet. Zinc Castings’ superior thermal conductivity permits faster and greater heat dissipation provided by thinner radiating fins, complementing the...
6b2_photo2_caseID104

Lubrication Metering Assembly – Graco, Inc.

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The design requirements for the assembly’s 10-in.-long housing called for non-tapered walls in the meter chamber, allowing free rotation of the metering gears, and zero draft in the valve area. Previous designs utilized two aluminum castings requiring secondary...