Sélecteur d’examples de pièces coulées en alliage de zinc
There are 53 studies matching your search criteria.
Automotive Shift Level
This shift lever connects the shifter and the gear in ZF automotive gearboxes. This part was originally an aluminum cast part but required tapping and other secondary operations to meet the close tolerances. Thanks to the to close collaboration with the customer,...
Bajonett XT-A
The 3-piece bayonet XT -A is assembled into a circular piece and provided with a cover plate. The part is designed so that it dissipates, together with an inlay heatsink , the heat generated by the installed LED ( 60-80°C ) . The casting challenge is to achieve defect...
Baugruppe Fußtüröffner
das Gussteil ist Teil einer Baugruppe für einen mechanischen Türöffner, der mit dem Fuß bedient wird. Berührungslose Türöffnung ist beispielsweise in Krankenhäusern oder öffentlichen Sanitäranlagen unter hygienischen Aspekten ein Gewinn. Der Einbau erfolgt in...
Bauteil für pneumatische Wartungseinheit
Bei diesem Bauteil für pneumatische Wartungseinheiten ist das Stanzen und Räumen in den Gießzyklus integriert ist. das Gussteil überzeugt durch die ausgezeichnete Gussqualität bei geringsten Wanddicken. Hervorzuheben ist auch die anspruchsvolle Gießtechnik mit hoher...
Bearing Attachment
ln this example, a ball bearing housing which is die cast in alloy Z410 (equivalent to BS 1004B) is attached to a thin continuously electrogalvanised steel sheet pressing. Studs – integral rivets – are cast into the housing and after the steel pressing is...
Capstan Retainer
Precision and strength are important design considerations for the minicartridge tape drive. The capstan retainer is a good example. This part is actually two separate components cast together–a Torx head screw with an integral retainer sleeve. To produce the...
Caster Housing
Part cast with Zincopor(R) technology which resulted in a weight reduction of 25%. With an annual production rate of 235,000 part/year, this represents a 10 tonnes reduction of zinc alloy.
Central Support Unit
Central support unit for mounting all optical, electrical and mechanical components for the imaging plate technology in use in dentistry. In medical technology, die-cast zinc is used for many years. Overall, however, this area of application is less known. The...
Centrale Console
Key benefits: Outstanding control of each step and parameters involved in the full process i.e. from design to final part to achieve “the perfection” Same surface quality and appearance obtained on all the 6 cast parts of this assembly Fingers print surface free !!...
Computer Rear Cover
Already micro-informatics are an integral part of business and professional life. Tomorrow they will be present everywhere, including the home. What role do zinc alloys play? This back cover for a microcomputer illustrates how zinc die castings can simplify design and...
Connector for Radio AM/FM Signal
The part has the following attributes: Part functionality : Allows one single part in zamak for electrical connection (interface) and mechanical (coding + retention) Connector function: Allow the transmission of an RF AM FM signal Reflow soldering assembly process:...
Cover Plate e-drive
The part is used in a drive system as a special shield to guarantee a good air ventilation and with that a perfect cooling of the system. Technical details about the drive system: -Technology: Integrated drive system motor -Power Range: 60 W up to 150 kW -Speed Range:...
Dental – Occlusal Bite Holder Block
Key benefits: Medical sector: highly demanding niche market Outstanding surface quality achieved by casting technology
Doppelscharniergelenk
Doppelscharniergelenk “C-Hinge” als Türscharnier für Waschmaschine mit erweitertem Öffnungswinkel. Das bislang eingesetzte Stanzbiegeteil konnte durch das günstige Warmkammerverfahren wirtschaftlich darstellbar durch ein Zinkdruckgussteil ersetzt werden,...
Driving Gears
An excellent alternative to engineering plastics, aluminium or milled – sintered steel for the realisation of driving gears for toothed belts (electronics) or pinion engagement (building, mechanical, precision hardware). Off-tool net shape thin wall zinc diecastings...Einbaudose Speed TEC
Deutliche Kosteneinsparung durch Substitution einer nachträglichen mechanischen Bearbeitung. Process: Zwei im Bauteil innen liegende und um 110° zueinander versetzte Hinterscheidungen, die mit Hilfe zweier im Durchmesser 17 mm Formkern integrierten Schrägschieber...
Electronic Connector
Key benefits: Close cooperation between diecaster and customer : clipping system Modern assembling technology : no screw = no creep!! This excellent product is the result of the perfect knowledge of tooling and casting
Electronics Housing
SINAMICS Control Unit CU305 The casting is a housing for the most demanding industrial electronics. To avoid short circuits it needs to be free of residual particles. To save costs for post-processing and cleaning steps, a net-shape mold concept was developed....
Elektronische Lenkungsverrie gelung: Anbindung und Sockel
Die Baugruppe besteht aus einer Anbindung und einem Sockel als Hauptelemente einer elektronischen Lenkungsverriegelung. Dabei handelt es sich um Sicherheitsteile aus dem Automotivebereich, die durch ihre Materialeigenschaften und komplexen Konturen Funktionen...
Flansch
Den ersten Platz in der Kategorie „Konstruktion und Formenbau“ belegt die Kaspar Lüther GmbH & Co. KG. Bei dem von der Jury ausgezeichneten Flansch handelt es sich um ein Teil einer Baugruppe im Mahlwerk eines Kaffeevollautomaten. Durch die sehr enge Form- und...
Frame Cover
Particularly complex part due to realisation off-mould of 6 seatings of bushes of Ø 8 mm/0.31 inches, with diametral tolerance of ± 0.015 mm without additional machining. Complex shapes allowing the integration of various functions (motor bracket, axle housings, input...
Fully casted fitting with thread for compressed air manifold
Key benefits: Excellent example to substitute Brass No secondary operation : screw thread directly as cast Redesigned concept : switching fom machined part to casting technology Split core technology
Gehäuse für Leistungselektronik
Das Gussteil ist ein Gehäuse für höchst anspruchsvolle Industrieelektronik. Es muss zur Vermeidung von Kurzschlüssen grat- und restpartikelfrei sein. Um hier den Aufwand für Nachbearbeitungs- und Reinigungsschritte zu minimieren, wurde ein geschicktes Form- und...
Gehäuseklappeeiner Kommunikationseinheit
Das Gussteil zeichnet sich insbesondere durch die innovative Gießtechnik aus, die hier serienmäßig zum Einsatz gekommt. Die Gehäuseklappe wird als Abdeckung für eine Kommunikationseinheit verwendet. Sie wird in einer Sechsfachform unter Einsatz einer angussarmen...
Getriebegehäus e für die Höhenverstellun g eines Schreibtischs
Das Gussteil ist ein Getriebegehäuse einer Höhenverstellung für Office-Lösungen (Bürotisch). Das Gehäuse dient zur Aufnahme der Getriebekomponenten und ist gleichzeitig Schnittstelle zu Motor und Einbauumgebung. Die Zinkdruckgussvariante löst eine Kunststoffversion...
Getriebegehäuse
Für das Getriebegehäuse eines Hochdruckreinigers wurde bei einem Zinkdruckgussteil aus der laufenden Produktion durch eine konstruktive Überarbeitung bei gleicher Funktion eine Gewichtsreduzierung um 22 Prozent erzielt. Neben der Material- und Energieersparnis wurde...
Getriebekopf
Der aus zwei Teilen bestehende Getriebekopf dient als Gehäuse für Elektrowerkzeuge. Die Überlagerung von rotierenden und oszillierenden Bewegungen bei sehr hohen Drehzahlen und Frequenzen, wie sie beispielsweise beim Einsatz in einem Oszillationsschleifer auftritt,...
Guide and Sliding Door Lever for Monospace
This lever allows the side door to slide in a combined movement with a guiding rail. The guiding is obtained by a bearing attached to the lever end.
Hand Grinding Machine (Georges Renault)
Due to its realiability it allows the mounting of a precision bearing of an air turbine with a bevel gear. Allows the plastic overcoating Strength with precise shapes and thread with repetion at each production.
Handle for Electrical Cabinet
This zinc alloy part is designed to raise the global quality perception of the final product. The dimensional precision of the process for the fine fitting of different sub assemblies and the long life of the mould and tooling for large production series led the...
Hausing for HSD Connector
This HSD connector (HSD = high speed data) is a part of the control units in upper segment cars. The 4-pin connector assures large volume of data transfer as compared to the standard connector with only 1 pin. The required tolerances for this miniature part are...
High Tension Cage
The part is a device component warranting the operators security during the intervention on high-tension lines. Reasons for choosing zinc alloy: Complex tool design Combination of thin wall casting and rigidity Dimensional requirements e.g. internal and external...
Housing for electro-tool
The drive head of this tool, made out of 2 parts, is cast in ZP5. This casing contains the gear that translates rotating and oscillating movements at very high rpm and frequencies. The part need to comply with low tolerances for shape and position in both horizontal...
Housing for KitchenAid Coffee Machine
The 9,5 kg zamak housing of this designer coffee machine is made from 8 zinc pressure die cast parts with weights between 2,2 kg and 75 gr. The parts are powder coated. To avoid any bubbles during thermal curing of the paint, the parts are vacuum cast to avoid gas...
Inking Stamp for Post Office Franking Machine
Interchangeable stamp on a franking machine. It is coated with ink on the summit of the engraving and stamps the envelope.
Kameragehäuse für den Dentalbereich
Das Gussteil ist das Gehäuse einer Kamera, die im Mundinnenraum zum Einsatz kommt. Es zeichnet sich in Teilbereichen durch eine dünne Wandstärke aus. Die Oberfläche ist matt verchromt und laserbeschriftet. Sie weist einen Touch-free-Effekt auf – das heißt, im...
LEO Easy Opener
This design opener can open all kind of bottles without any damage and with very little effort. With its innovative patented mechanism , this tool won the Bundespreis 2016 award in Germany. Reasons for choosing zinc alloy: ZP5 was chosen over other materials for its...
Light Fittings
Zinc alloy pressure die castings in alloy Z 410 (BS1004B) are used to produce a wide range of light fittings varying from small individual lights, to multi-light chandeliers. A selection of lights shown here, ranging from small bronze plated lights, gold plated...
Link Between Aluminium Structural Beam
The aluminium structural beam must strongly fostered with water proofing to avoid the rain or washing water to penetrate. The geometric position must be good and operating live must be assured.
Metal Saw Handle Frame
Product realised for a top quality, guaranteed for life hacksaw. Zinc alloys satisfy the surface coating for the aspect and the mechanical resistance required for the handle and saw blade guide, with the process economy for a high quality product on a competitive...
Microprocessor Protection Housing
Part realized in large production volumes. Easy assembly with complex shapes, competing with pressed steel sheet. Zinc Castings’ superior thermal conductivity permits faster and greater heat dissipation provided by thinner radiating fins, complementing the...
Modular Base Plate
The part : Modular base plate working in a pneumatic environment. Its function is to transport air between an air distributor and a jack. The manufacturing : Modular base plates are made of pressure die cast Zamak 5 (ZA4UIG). The excellent fluidity of zinc alloys...
Paper Feeding Guide for Thermic Printer
Anti-magnetic character of the Zinc Alloys, combined to the economy of the process wins over the press formed steel sheet and aluminium profiles.
PC-Gehäuse zur Montage auf der Hutschiene
Die PC-Gehäuse Bauteile mussten vielfältige Anforderungen erfüllen: Neben Robustheit beim Handling in industrieller Umgebung und einer hochwertigen Optik zählten eine optimale Wärmeabfuhr und abschirmende Eigenschaften zu den Kriterien, die letztlich für Zink als...
Reductor
The part is required to withstand mechanical strongh, precision in the bearing housing. Precision, Mechanical resistance and reliabilities Precision, Mechanical resistance, reliability.
Remote Control
This design high-end remote control has tactile control without any knobs. The zamak surface was cast to a thickness of 0,6mm with less than 0,05mm tolerance on thickness. Piezo elements translate the bending of the surface into electric signals. Casting of the part...
Steering Column Housing
Key benefits: Design and use of a complex tool to avoid multiple secondary operation Excellent gating control to achieve mechanical tolerances
Subframe and Carriage
The 3 parts form a subassembly that allows measuring the thickness of ophthalmic lenses before edging. The frame ensures the palpate lever guidance in the ophthalmic glass machine tool. Then, the glass is machined with the contour note during the palpate operation....
Support Unit for Drive
Segment drive for imaging plate technology in use in dentistry. The casting reveals a complex and accurate design tool. A modern and advanced die casting enables precise and optimum shape design that is consistent with the mechanical properties of the die-cast zinc...
Thermostate Valve Housing
Special features: precise recording, splash water protection for installation components, ensuring a circumferential wall fitting, uniform mold filling at heterogeneous wall thicknesses, short delay part : structurally specified wall thickness differences required...
Traffic Light Housing
The 2 parts are used as casing including and protecting the electric system of traffic lights. The material properties provides protection against vandalism and have much longer lifetime than polymer materials and due to thinner sections, lighter than the previous...
Tuner Housing
Two M4 threads were needed on this zinc die casting in Z410 alloy (equivalent to BS 1004B). Because the holes were at 90° and in different planes, the threading could not be carried out in a single operation. By comparison with two separate threading operations it...