This shift lever connects the shifter and the gear in ZF automotive gearboxes. This part was originally an aluminum cast part but required tapping and other secondary operations to meet the close tolerances. Thanks to the to close collaboration with the customer,...
The 3-piece bayonet XT -A is assembled into a circular piece and provided with a cover plate. The part is designed so that it dissipates, together with an inlay heatsink , the heat generated by the installed LED ( 60-80°C ) . The casting challenge is to achieve defect...
das Gussteil ist Teil einer Baugruppe für einen mechanischen Türöffner, der mit dem Fuß bedient wird. Berührungslose Türöffnung ist beispielsweise in Krankenhäusern oder öffentlichen Sanitäranlagen unter hygienischen Aspekten ein Gewinn. Der Einbau erfolgt in...
Central support unit for mounting all optical, electrical and mechanical components for the imaging plate technology in use in dentistry. In medical technology, die-cast zinc is used for many years. Overall, however, this area of application is less known. The...
The part has the following attributes: Part functionality : Allows one single part in zamak for electrical connection (interface) and mechanical (coding + retention) Connector function: Allow the transmission of an RF AM FM signal Reflow soldering assembly process:...
The original fuel fitting design was an assembly of three screw-machined components–a brass orifice, an aluminum stop block and lock mount, and a stainless steel hose barb. By redesigning the assembly as a one-piece zinc die casting, a 56 percent cost reduction...
Key benefits: Close cooperation between diecaster and customer : clipping system Modern assembling technology : no screw = no creep!! This excellent product is the result of the perfect knowledge of tooling and casting
Die Baugruppe besteht aus einer Anbindung und einem Sockel als Hauptelemente einer elektronischen Lenkungsverriegelung. Dabei handelt es sich um Sicherheitsteile aus dem Automotivebereich, die durch ihre Materialeigenschaften und komplexen Konturen Funktionen...
Alloy 3 was chosen as the end cap material because of the ease with which it is processed. Both material and tooling cost are minimised and the product can be made with existing expertise and plant equipment. Alloy 3 castings can be produced with high dimensional...
This HSD connector (HSD = high speed data) is a part of the control units in upper segment cars. The 4-pin connector assures large volume of data transfer as compared to the standard connector with only 1 pin. The required tolerances for this miniature part are...
Zinc die casting offers numerous advantages over aluminum extrusion in a number of heat sink applications. Die-cast zinc heat sinks offer one-piece construction, increased design flexibility and lower cost. One of the biggest advantages is that heat-dissipating fins...
The 9,5 kg zamak housing of this designer coffee machine is made from 8 zinc pressure die cast parts with weights between 2,2 kg and 75 gr. The parts are powder coated. To avoid any bubbles during thermal curing of the paint, the parts are vacuum cast to avoid gas...
The design requirements for the assembly’s 10-in.-long housing called for non-tapered walls in the meter chamber, allowing free rotation of the metering gears, and zero draft in the valve area. Previous designs utilized two aluminum castings requiring secondary...
Designers of an ultracompact scanner needed to reduce the internal envelope. The optics bracket was one component that was reduced in size but increased in functionality. The goal was design a single mounting bracket that would accommodate a laser module, a rotating...
Zinc die casting was chosen to reduce cost of an antenna base for mobile radio equipment, which originally a brass screw-machined part. Powder metallurgy was evaluated, but couldn’t achieve the required undercuts without machining. Zamak 2 alloy was specified to...
Initially, the hub–two intersecting cylinders–was a brazed assembly. Cylinders were screw machined from solid brass. Operations included turning, drilling, internal milling, cut-off and rolling of one cylinder end to accept a plastic transition piece. The...
Segment drive for imaging plate technology in use in dentistry. The casting reveals a complex and accurate design tool. A modern and advanced die casting enables precise and optimum shape design that is consistent with the mechanical properties of the die-cast zinc...
Special features: precise recording, splash water protection for installation components, ensuring a circumferential wall fitting, uniform mold filling at heterogeneous wall thicknesses, short delay part : structurally specified wall thickness differences required...