Bei diesem Bauteil für pneumatische Wartungseinheiten ist das Stanzen und Räumen in den Gießzyklus integriert ist. das Gussteil überzeugt durch die ausgezeichnete Gussqualität bei geringsten Wanddicken. Hervorzuheben ist auch die anspruchsvolle Gießtechnik mit hoher...
ln this example, a ball bearing housing which is die cast in alloy Z410 (equivalent to BS 1004B) is attached to a thin continuously electrogalvanised steel sheet pressing. Studs – integral rivets – are cast into the housing and after the steel pressing is...
Integration of several functions on the same part, competitor to inox sheet. Rigidity of the assembly, realization of complex shapes, dimensional precision without additional machining, obtention of a surface quality of Ra = 0.8 on the contact face of the moving...
Replacement of pressed steel for economical reasons, with the integration of multiple functions: – Plane surface flatness and fitness / anti-static character – Fitting of axes and bushes – Repetitivity of the shapes – Realization of ducts...
A series of machined stainless steel air valve spacers are replaced with zinc die castings. Because of the spacer’s large flow areas, engineered plastics do not have the required strength to maintain shape and rigidity. Die cast ZA-8 was chosen for high...
An excellent alternative to engineering plastics, aluminium or milled – sintered steel for the realisation of driving gears for toothed belts (electronics) or pinion engagement (building, mechanical, precision hardware). Off-tool net shape thin wall zinc diecastings...
Strength , a tolerance for accurate detailing, its non corrosive properties compared to aluminium, and production speeds faster than plastic made diecast zinc the obvious solution when it came to the manufacture of Unicast’s “Ezi – Fill” fuel...
Over time, the costs associated with machining the cast-iron switch cover eroded manufacturing margins. The decision was then made to zinc die cast the cover. Zinc had the density and weight Conntrol International specified, and it provided better fit, better quality...
Particularly complex part due to realisation off-mould of 6 seatings of bushes of Ø 8 mm/0.31 inches, with diametral tolerance of ± 0.015 mm without additional machining. Complex shapes allowing the integration of various functions (motor bracket, axle housings, input...
Key benefits: Excellent example to substitute Brass No secondary operation : screw thread directly as cast Redesigned concept : switching fom machined part to casting technology Split core technology
Mosaic mimic panels form a display system that provides an overall picture of complex operations and gives technicians the ability to monitor and control events. The system’s main advantage is its modular design, providing flexibility for easy modification and...
Originally the housing and base plate frame were sand cast aluminium and finish machined. Machining and assembly time took 3.5 hours per unit. During a redesign, the company set about to reduce costs without sacrificing quality or performance. This led to graphite...
Complexity of the shapes allowing the integration of multiple positions, non-magnetic character of the zinc alloys compared to the plastics, long term dimensional stability and reliability.
The aluminium structural beam must strongly fostered with water proofing to avoid the rain or washing water to penetrate. The geometric position must be good and operating live must be assured.
The part : Modular base plate working in a pneumatic environment. Its function is to transport air between an air distributor and a jack. The manufacturing : Modular base plates are made of pressure die cast Zamak 5 (ZA4UIG). The excellent fluidity of zinc alloys...
Die PC-Gehäuse Bauteile mussten vielfältige Anforderungen erfüllen: Neben Robustheit beim Handling in industrieller Umgebung und einer hochwertigen Optik zählten eine optimale Wärmeabfuhr und abschirmende Eigenschaften zu den Kriterien, die letztlich für Zink als...
A newly designed air preparation system utilizes zinc die casting for the major components of the Quickclamp(TM) assembly (as well as the bodies, bowls and accessory parts of he filters, regulators and lubricators). Die cast zinc provided greater strength than molded...
The part is required to withstand mechanical strongh, precision in the bearing housing. Precision, Mechanical resistance and reliabilities Precision, Mechanical resistance, reliability.
When the AKZO Salt Company had problems getting roof-bolt wedge anchors from its malleable-iron foundry supplier, it opened the door for zinc alloy. Mine management set out to find an alternative source for these vital parts, but were unable to find another ferrous...
Die casting the three components in ZA-27 alloy offers good aesthetics and a near-net shape, which eliminates machining costs. At the same time, ZA-27 alloy provides good wear and bearing characteristics.
A dollar bill changer incorporated top and bottom sensor plates fabricated from welded stamped components. The weldments could not hold tolerances greater than +/- 0.020 in. In an effort to resolve dimensional instability and fit problems, the manufacturer, working...
Two M4 threads were needed on this zinc die casting in Z410 alloy (equivalent to BS 1004B). Because the holes were at 90° and in different planes, the threading could not be carried out in a single operation. By comparison with two separate threading operations it...