Sélecteur d’examples de pièces coulées en alliage de zinc
There are 54 studies matching your search criteria.
Air Extractor Cover
In their original version, these parts were produced in glass fibre reinforced resin, 3-4.5 mm thick and containing two brass inserts to fix them to the car body. These components are painted on the body to match the rest of the car. Problems encountered during...
Antenna LNB/Feedhorn Assembly
Feedhorn incorporates six graphite permanent mould castings including the end cap, housing (which holds the circuit boards), feedhorn, cover (used for shielding) and two mounting probes. ZA-12 alloy provides the components with the necessary strength to withstand the...
Bajonett XT-A
The 3-piece bayonet XT -A is assembled into a circular piece and provided with a cover plate. The part is designed so that it dissipates, together with an inlay heatsink , the heat generated by the installed LED ( 60-80°C ) . The casting challenge is to achieve defect...
Ball Pens
This range of pens – the “Golf” series – is characterized by clean lines, and by an antique appearance produced by symbols in fine relief on the surface. The thin castings – wall thickness 0.7 mm – have enabled the total weight to...
Base Plate and Shaft Support
While competitive versions rely on plastic, the Morse Controls high-end pleasure boat mechanical steering control utilises ZA-8 alloy die casting for the Command 290 base plate and shaft support. ZA-8 alloy was chosen for two reasons: superior mechanical properties...
Caster Housing
Part cast with Zincopor(R) technology which resulted in a weight reduction of 25%. With an annual production rate of 235,000 part/year, this represents a 10 tonnes reduction of zinc alloy.
Central Support Unit
Central support unit for mounting all optical, electrical and mechanical components for the imaging plate technology in use in dentistry. In medical technology, die-cast zinc is used for many years. Overall, however, this area of application is less known. The...
Centrale Console
Key benefits: Outstanding control of each step and parameters involved in the full process i.e. from design to final part to achieve “the perfection” Same surface quality and appearance obtained on all the 6 cast parts of this assembly Fingers print surface free !!...
Cigarette Lighter Case
This series of cigarette lighters consists of a range of different models, each of which appeals to the individual taste of the user. The most prestigious models are given appropriate names – Golf, Nantes, Macito, Connubio, Mississipi, Gigolò, … The...
Connector for Radio AM/FM Signal
The part has the following attributes: Part functionality : Allows one single part in zamak for electrical connection (interface) and mechanical (coding + retention) Connector function: Allow the transmission of an RF AM FM signal Reflow soldering assembly process:...
Connector Housing – Berg Electronics MICROPAX ™ connectors
MICROPAX connectors have very demanding specifications which are met by zinc die casting, including: 1. Complex design requirements to accommodate a variety of connectors, ranging from 40 to 200 connecting pins. 2. Flatness across the mounting plane within +/- 0.005...
Control Boxes
The control boxes for Minn Kota electric motors went through several design phases before settling on zinc die casting as the material/process of choice. The boxes were originally sand cast aluminium and later die-cast aluminium. Short tool life prompted engineers to...
Control Handles and Mounting Box
ZA-12 graphite permanent mould castings are used for the gunner’s control handles and mounting box because the process is an economical low-volume casting method. ZA-12 also provides the handles with the density to simulate steel. Graphite permanent mould...
Copper Cable Connectors
Zinc die casting was choosen to produce a new generation of cable connectors. Critical issues that were met include wall strength to assure durability and to withstand bulk processing, proper matching of draft allowances on the internal surfaces for smooth mating and...
Corner Stake – Security Door
The zinc pressure diecast corner stake fastened with pop rivets, fits tightly into the galvabond roll form section of the door. It has to compete with plastic moulded, aluminium extruded and aluminium pressed parts and does so because of the many properties of the...
Dental – Occlusal Bite Holder Block
Key benefits: Medical sector: highly demanding niche market Outstanding surface quality achieved by casting technology
Doppelscharniergelenk
Doppelscharniergelenk “C-Hinge” als Türscharnier für Waschmaschine mit erweitertem Öffnungswinkel. Das bislang eingesetzte Stanzbiegeteil konnte durch das günstige Warmkammerverfahren wirtschaftlich darstellbar durch ein Zinkdruckgussteil ersetzt werden,...Einbaudose Speed TEC
Deutliche Kosteneinsparung durch Substitution einer nachträglichen mechanischen Bearbeitung. Process: Zwei im Bauteil innen liegende und um 110° zueinander versetzte Hinterscheidungen, die mit Hilfe zweier im Durchmesser 17 mm Formkern integrierten Schrägschieber...
Electronic Connector
Key benefits: Close cooperation between diecaster and customer : clipping system Modern assembling technology : no screw = no creep!! This excellent product is the result of the perfect knowledge of tooling and casting
Electronics Housing
SINAMICS Control Unit CU305 The casting is a housing for the most demanding industrial electronics. To avoid short circuits it needs to be free of residual particles. To save costs for post-processing and cleaning steps, a net-shape mold concept was developed....
End Cap for a Pneumatic Door Closer
Alloy 3 was chosen as the end cap material because of the ease with which it is processed. Both material and tooling cost are minimised and the product can be made with existing expertise and plant equipment. Alloy 3 castings can be produced with high dimensional...
Foot Switch – Control International
Over time, the costs associated with machining the cast-iron switch cover eroded manufacturing margins. The decision was then made to zinc die cast the cover. Zinc had the density and weight Conntrol International specified, and it provided better fit, better quality...
Gear Knob AMG (Mercedes)
This casting part was originally produced in die-cast aluminum. It could be produced only with disproportionate effort and high scrap rates. The parting plane in the casting could never reach the surface quality standards because at that position was a vacuum...
Hammer Cap
Operating at pressures ranging from 50 to 125 psi, the Danair Aerosmith hammer delivers up to 1,000 hammer blows per minute. During the early production phase finish machining exposed casting porosity and the cast iron air grille vents frequently broke during service....
Handle and Backplate
One model of a range of decorative door handles. Zinc is used because of its ability to easily take a plated finish and because it can be cast to accurate dimensions.
Handle and Lock Assembly
In both residential and commercial construction projects, architects are frequently asked to design large windows and sliding glass doors. Sliding doors must be easy and comfortable to operate from either inside or outside and it must be possible to lock them. Zinc...
Handle for Electrical Cabinet
This zinc alloy part is designed to raise the global quality perception of the final product. The dimensional precision of the process for the fine fitting of different sub assemblies and the long life of the mould and tooling for large production series led the...
Hausing for HSD Connector
This HSD connector (HSD = high speed data) is a part of the control units in upper segment cars. The 4-pin connector assures large volume of data transfer as compared to the standard connector with only 1 pin. The required tolerances for this miniature part are...
High Tension Cage
The part is a device component warranting the operators security during the intervention on high-tension lines. Reasons for choosing zinc alloy: Complex tool design Combination of thin wall casting and rigidity Dimensional requirements e.g. internal and external...
Housing Cover and Thumbturn – Medeco STEELGUARD(tm) Lock
To meet market requirements, Medeco wanted to develop a new high security lock priced just below its top-of-the-line dropbolt lock. The high-end lock model is all brass. The housing cover is investment cast and the thumbturn is a machined extrusion. As other processes...
Housing for KitchenAid Coffee Machine
The 9,5 kg zamak housing of this designer coffee machine is made from 8 zinc pressure die cast parts with weights between 2,2 kg and 75 gr. The parts are powder coated. To avoid any bubbles during thermal curing of the paint, the parts are vacuum cast to avoid gas...
Housings for Laser Photocoagulator
The laser photocoagulator is used in the treatment of eye disease, particularly the treatment of broken blood vessels within the eye. Such a sensitive – and expensive – high-tech tool needs a housing which, besides its functional qualities of soundness,...
Inking Stamp for Post Office Franking Machine
Interchangeable stamp on a franking machine. It is coated with ink on the summit of the engraving and stamps the envelope.
Lawn Edge Trimmer
The innovative Qualcast Lawn Edge Trimmer, the design of which is patented, is entirely based on zinc castings, which are used for both drive train and housings. The trimmer is attached to the standard Concorde mower by replacing the existing belt drive cover with a...
LEO Easy Opener
This design opener can open all kind of bottles without any damage and with very little effort. With its innovative patented mechanism , this tool won the Bundespreis 2016 award in Germany. Reasons for choosing zinc alloy: ZP5 was chosen over other materials for its...
Light Fittings
Zinc alloy pressure die castings in alloy Z 410 (BS1004B) are used to produce a wide range of light fittings varying from small individual lights, to multi-light chandeliers. A selection of lights shown here, ranging from small bronze plated lights, gold plated...
Link Between Aluminium Structural Beam
The aluminium structural beam must strongly fostered with water proofing to avoid the rain or washing water to penetrate. The geometric position must be good and operating live must be assured.
Lockable Door Knob – Model 930
The main feature of this lock design is that the handle is cast with a cylindrical shaped wall, but is then post formed to a spherical shape. If the Alloy 3 used for this casting did not have high ductility, the final shape could not be achieved and the pressure...
Locking Hub
Warner Gear’s 4WD locking hub takes advantage of ZA-8’s net shape castability, creep resistance and excellent finishing characteristics to provide a highly functional and aesthetic cover. ZA-8 alloy was chosen because it handles temperatures close to 200...
Metal Saw Handle Frame
Product realised for a top quality, guaranteed for life hacksaw. Zinc alloys satisfy the surface coating for the aspect and the mechanical resistance required for the handle and saw blade guide, with the process economy for a high quality product on a competitive...
Microwave Guides (5 configurations)
Wave guides are built to exacting specifications in dimensional accuracy, straightness and flatness. Hot chamber die casting enables critical cavity sections to be cast with little or no draft; very difficult in aluminium cold chamber die casting. Flatness tolerance...
Modular Base Plate
The part : Modular base plate working in a pneumatic environment. Its function is to transport air between an air distributor and a jack. The manufacturing : Modular base plates are made of pressure die cast Zamak 5 (ZA4UIG). The excellent fluidity of zinc alloys...
Peerless Pull-Out Faucet – Delta
Initially, the hub–two intersecting cylinders–was a brazed assembly. Cylinders were screw machined from solid brass. Operations included turning, drilling, internal milling, cut-off and rolling of one cylinder end to accept a plastic transition piece. The...
Quickclamp Air Prep System – IMI Norgren
A newly designed air preparation system utilizes zinc die casting for the major components of the Quickclamp(TM) assembly (as well as the bodies, bowls and accessory parts of he filters, regulators and lubricators). Die cast zinc provided greater strength than molded...
Remote Control
This design high-end remote control has tactile control without any knobs. The zamak surface was cast to a thickness of 0,6mm with less than 0,05mm tolerance on thickness. Piezo elements translate the bending of the surface into electric signals. Casting of the part...
Slave Lock Mechanism
The initial design brief for the slave lock was that it had to have suitable mechanical properties to meet security door standards, have minimum design complexity and use the most logical material for the purpose. Initially a hybrid construction was considered, using...
Spot Lamp Body
By using hot chamber pressure die casting for this product, Fos Nova SpA obtained excellent results both functionally and aesthetically, whilst saving production costs. Of special interest in this part is that the casting was fed through the central opening: this...
Structural Components
The KitchenAid mixer utilises zinc die castings for all of its structural components–the 4-1/2-quart pedestal model incorporates seven zinc castings and the 5-quart bowl support model incorporates eight zinc castings. Zinc castings provide a number of design...
Subframe and Carriage
The 3 parts form a subassembly that allows measuring the thickness of ophthalmic lenses before edging. The frame ensures the palpate lever guidance in the ophthalmic glass machine tool. Then, the glass is machined with the contour note during the palpate operation....
Support Unit for Drive
Segment drive for imaging plate technology in use in dentistry. The casting reveals a complex and accurate design tool. A modern and advanced die casting enables precise and optimum shape design that is consistent with the mechanical properties of the die-cast zinc...
Tableware
Zinc die casting can help to create a gracious atmosphere for entertaining, when used in the form of prestige tableware, where good shape and meticulous finish are both important. The wide range of excellent surface finishes rely on both the experience of platers and...
Thermostate Valve Housing
Special features: precise recording, splash water protection for installation components, ensuring a circumferential wall fitting, uniform mold filling at heterogeneous wall thicknesses, short delay part : structurally specified wall thickness differences required...
Traffic Light Housing
The 2 parts are used as casing including and protecting the electric system of traffic lights. The material properties provides protection against vandalism and have much longer lifetime than polymer materials and due to thinner sections, lighter than the previous...