Sélecteur d’examples de pièces coulées en alliage de zinc
There are 66 studies matching your search criteria.
Automotive Shift Level
This shift lever connects the shifter and the gear in ZF automotive gearboxes. This part was originally an aluminum cast part but required tapping and other secondary operations to meet the close tolerances. Thanks to the to close collaboration with the customer,...
Bajonett XT-A
The 3-piece bayonet XT -A is assembled into a circular piece and provided with a cover plate. The part is designed so that it dissipates, together with an inlay heatsink , the heat generated by the installed LED ( 60-80°C ) . The casting challenge is to achieve defect...
Bauteil für pneumatische Wartungseinheit
Bei diesem Bauteil für pneumatische Wartungseinheiten ist das Stanzen und Räumen in den Gießzyklus integriert ist. das Gussteil überzeugt durch die ausgezeichnete Gussqualität bei geringsten Wanddicken. Hervorzuheben ist auch die anspruchsvolle Gießtechnik mit hoher...
Bearing Attachment
ln this example, a ball bearing housing which is die cast in alloy Z410 (equivalent to BS 1004B) is attached to a thin continuously electrogalvanised steel sheet pressing. Studs – integral rivets – are cast into the housing and after the steel pressing is...
Blackplate support pad for pin printer
Modern printers require a pin support which must be cast pore free, non-deformable and of precise dimensions. Because of the large numbers of units produced, the life of the die is a determining factor. From the client’s point of view the sound dampening...
Capstan Retainer
Precision and strength are important design considerations for the minicartridge tape drive. The capstan retainer is a good example. This part is actually two separate components cast together–a Torx head screw with an integral retainer sleeve. To produce the...
Central Support Unit
Central support unit for mounting all optical, electrical and mechanical components for the imaging plate technology in use in dentistry. In medical technology, die-cast zinc is used for many years. Overall, however, this area of application is less known. The...
Centrale Console
Key benefits: Outstanding control of each step and parameters involved in the full process i.e. from design to final part to achieve “the perfection” Same surface quality and appearance obtained on all the 6 cast parts of this assembly Fingers print surface free !!...
Channel and T-shape
A two-piece holder was developed for a precision scientific instrument. Both castings have detailed features requiring tolerances of +/-0.00025 in. Extrusion could not be used because it could not hold the tolerances, while CNC and wire EDM were not cost effective. By...
Chassis, Shield and Synthesizer Housing
The Ericsson GE Mobile Communications’ M-PA personal radio incorporates three Zamak 3 die castings: the chassis or circuit board frame, the chassis shield and the synthesiser housing. These castings combine to provide strength and rigidity demanded for...
Check Va
Previously the check valve was assembled from machined aluminium bar stock and brass pipe fittings. A net shape die casting was designed consolidating the six-piece assembly into a single, net shape component. All holes and seven thread sets, including a male...
Computer Rear Cover
Already micro-informatics are an integral part of business and professional life. Tomorrow they will be present everywhere, including the home. What role do zinc alloys play? This back cover for a microcomputer illustrates how zinc die castings can simplify design and...
Connector for Radio AM/FM Signal
The part has the following attributes: Part functionality : Allows one single part in zamak for electrical connection (interface) and mechanical (coding + retention) Connector function: Allow the transmission of an RF AM FM signal Reflow soldering assembly process:...
Connector Housing – Berg Electronics MICROPAX ™ connectors
MICROPAX connectors have very demanding specifications which are met by zinc die casting, including: 1. Complex design requirements to accommodate a variety of connectors, ranging from 40 to 200 connecting pins. 2. Flatness across the mounting plane within +/- 0.005...
Control Boxes
The control boxes for Minn Kota electric motors went through several design phases before settling on zinc die casting as the material/process of choice. The boxes were originally sand cast aluminium and later die-cast aluminium. Short tool life prompted engineers to...
Copper Cable Connectors
Zinc die casting was choosen to produce a new generation of cable connectors. Critical issues that were met include wall strength to assure durability and to withstand bulk processing, proper matching of draft allowances on the internal surfaces for smooth mating and...
Corner Stake – Security Door
The zinc pressure diecast corner stake fastened with pop rivets, fits tightly into the galvabond roll form section of the door. It has to compete with plastic moulded, aluminium extruded and aluminium pressed parts and does so because of the many properties of the...
Cover Plate e-drive
The part is used in a drive system as a special shield to guarantee a good air ventilation and with that a perfect cooling of the system. Technical details about the drive system: -Technology: Integrated drive system motor -Power Range: 60 W up to 150 kW -Speed Range:...
Dental – Occlusal Bite Holder Block
Key benefits: Medical sector: highly demanding niche market Outstanding surface quality achieved by casting technology
Different Parts
Replacement of pressed steel for economical reasons, with the integration of multiple functions: – Plane surface flatness and fitness / anti-static character – Fitting of axes and bushes – Repetitivity of the shapes – Realization of ducts...
Door Brake
Automatic closing mechanisms for swing doors have to be adjustable and brake the movement of the door. The mechanism must be strong, resistant, reliable and compact enough to be housed in a casing. Pressure injected zinc alloy casings offer undeniable advantages such...
DragonFly (TM) camp stove – Mountain Safety Research
The original fuel fitting design was an assembly of three screw-machined components–a brass orifice, an aluminum stop block and lock mount, and a stainless steel hose barb. By redesigning the assembly as a one-piece zinc die casting, a 56 percent cost reduction...
Drive Beck
The drive deck for Cherokee’s 5-1/4 in. WORM optical drive utilises a ZA-12 graphite permanent mould casting. From the start, graphite permanent mould was the process of choice because of its economical tooling cost, good dimensional control and low-volume...
Driving Gears
An excellent alternative to engineering plastics, aluminium or milled – sintered steel for the realisation of driving gears for toothed belts (electronics) or pinion engagement (building, mechanical, precision hardware). Off-tool net shape thin wall zinc diecastings...
Electronic Connector
Key benefits: Close cooperation between diecaster and customer : clipping system Modern assembling technology : no screw = no creep!! This excellent product is the result of the perfect knowledge of tooling and casting
Electronics Housing
SINAMICS Control Unit CU305 The casting is a housing for the most demanding industrial electronics. To avoid short circuits it needs to be free of residual particles. To save costs for post-processing and cleaning steps, a net-shape mold concept was developed....
Fully casted fitting with thread for compressed air manifold
Key benefits: Excellent example to substitute Brass No secondary operation : screw thread directly as cast Redesigned concept : switching fom machined part to casting technology Split core technology
Gear Rack and Housing
One of the first opportunities to test ACuZinc 5 was in Delphi Interior and Lighting System’s newly-designed heliscrew horizontal actuator for power seats. The die castings replace a powder-metal gear rack and plastic gear housing design. Seat adjustment is...
Grid Module
Mosaic mimic panels form a display system that provides an overall picture of complex operations and gives technicians the ability to monitor and control events. The system’s main advantage is its modular design, providing flexibility for easy modification and...
Handle and Backplate
One model of a range of decorative door handles. Zinc is used because of its ability to easily take a plated finish and because it can be cast to accurate dimensions.
Handle and Lock Assembly
In both residential and commercial construction projects, architects are frequently asked to design large windows and sliding glass doors. Sliding doors must be easy and comfortable to operate from either inside or outside and it must be possible to lock them. Zinc...
Handle for Electrical Cabinet
This zinc alloy part is designed to raise the global quality perception of the final product. The dimensional precision of the process for the fine fitting of different sub assemblies and the long life of the mould and tooling for large production series led the...
Hausing for HSD Connector
This HSD connector (HSD = high speed data) is a part of the control units in upper segment cars. The 4-pin connector assures large volume of data transfer as compared to the standard connector with only 1 pin. The required tolerances for this miniature part are...
High Tension Cage
The part is a device component warranting the operators security during the intervention on high-tension lines. Reasons for choosing zinc alloy: Complex tool design Combination of thin wall casting and rigidity Dimensional requirements e.g. internal and external...
Housing & Frame
Elements of an equipment (TYCAS) to detect the positions of approaching aircraft according to new security norms of the IATA. Economy of the process compared to traditional machining despite limited series, and to pressure diecast aluminium due to off-mould...
Housing and Base Plate
Originally the housing and base plate frame were sand cast aluminium and finish machined. Machining and assembly time took 3.5 hours per unit. During a redesign, the company set about to reduce costs without sacrificing quality or performance. This led to graphite...
Housing for electro-tool
The drive head of this tool, made out of 2 parts, is cast in ZP5. This casing contains the gear that translates rotating and oscillating movements at very high rpm and frequencies. The part need to comply with low tolerances for shape and position in both horizontal...
Housing for KitchenAid Coffee Machine
The 9,5 kg zamak housing of this designer coffee machine is made from 8 zinc pressure die cast parts with weights between 2,2 kg and 75 gr. The parts are powder coated. To avoid any bubbles during thermal curing of the paint, the parts are vacuum cast to avoid gas...
Lawn Edge Trimmer
The innovative Qualcast Lawn Edge Trimmer, the design of which is patented, is entirely based on zinc castings, which are used for both drive train and housings. The trimmer is attached to the standard Concorde mower by replacing the existing belt drive cover with a...
LEO Easy Opener
This design opener can open all kind of bottles without any damage and with very little effort. With its innovative patented mechanism , this tool won the Bundespreis 2016 award in Germany. Reasons for choosing zinc alloy: ZP5 was chosen over other materials for its...
Microprocessor Protection Housing
Part realized in large production volumes. Easy assembly with complex shapes, competing with pressed steel sheet. Zinc Castings’ superior thermal conductivity permits faster and greater heat dissipation provided by thinner radiating fins, complementing the...
Microscan Systems – VS 310 Scanner
Designers of an ultracompact scanner needed to reduce the internal envelope. The optics bracket was one component that was reduced in size but increased in functionality. The goal was design a single mounting bracket that would accommodate a laser module, a rotating...
Microwave Guides (5 configurations)
Wave guides are built to exacting specifications in dimensional accuracy, straightness and flatness. Hot chamber die casting enables critical cavity sections to be cast with little or no draft; very difficult in aluminium cold chamber die casting. Flatness tolerance...
Miter Gear Box – Hunter Douglas Venetian Blind
A four-piece miter gear assembly utilized zinc die casting for strength and precision. Both pinion gear shafts and housing halves are die cast net-shape, achieving full functionality without a cost penalty compared to alternative designs (thermoplastic housing/gears...
Mobile Radio Antenna
Zinc die casting was chosen to reduce cost of an antenna base for mobile radio equipment, which originally a brass screw-machined part. Powder metallurgy was evaluated, but couldn’t achieve the required undercuts without machining. Zamak 2 alloy was specified to...
Modular Base Plate
The part : Modular base plate working in a pneumatic environment. Its function is to transport air between an air distributor and a jack. The manufacturing : Modular base plates are made of pressure die cast Zamak 5 (ZA4UIG). The excellent fluidity of zinc alloys...
Motor Chassis
This chassis for a motor drive unit for an automatic opening roller door was made from several pressed metal parts prior to being designed as a zinc diecasting. Diecasting in zinc alloy 3 provided the following benefits: 1.) Additional features such as pockets, the...
Paper Feeding Guide for Thermic Printer
Anti-magnetic character of the Zinc Alloys, combined to the economy of the process wins over the press formed steel sheet and aluminium profiles.
Planter Handler
The planter handle is used to adjust spring force to a pair of closing wheels. It is important for the handle to be durable, easily accessible and very comfortable to grip. To accent product appearance, designers chose a die casting over a welded fabrication. Die cast...
Quickclamp Air Prep System – IMI Norgren
A newly designed air preparation system utilizes zinc die casting for the major components of the Quickclamp(TM) assembly (as well as the bodies, bowls and accessory parts of he filters, regulators and lubricators). Die cast zinc provided greater strength than molded...
Reduction Gear
The seats in luxury cars are moved forwards and backwards by motorised reduction gears which must be solid, reliable, accurate and mechanically strong. Zinc alloys satisfy these requirements and they offer the added benefit of noise reduction due to their...
Reductor
The part is required to withstand mechanical strongh, precision in the bearing housing. Precision, Mechanical resistance and reliabilities Precision, Mechanical resistance, reliability.
Remote Control
This design high-end remote control has tactile control without any knobs. The zamak surface was cast to a thickness of 0,6mm with less than 0,05mm tolerance on thickness. Piezo elements translate the bending of the surface into electric signals. Casting of the part...
Steering Column Housing
Key benefits: Design and use of a complex tool to avoid multiple secondary operation Excellent gating control to achieve mechanical tolerances
Subframe and Carriage
The 3 parts form a subassembly that allows measuring the thickness of ophthalmic lenses before edging. The frame ensures the palpate lever guidance in the ophthalmic glass machine tool. Then, the glass is machined with the contour note during the palpate operation....
Support Unit for Drive
Segment drive for imaging plate technology in use in dentistry. The casting reveals a complex and accurate design tool. A modern and advanced die casting enables precise and optimum shape design that is consistent with the mechanical properties of the die-cast zinc...
Thermostate Valve Housing
Special features: precise recording, splash water protection for installation components, ensuring a circumferential wall fitting, uniform mold filling at heterogeneous wall thicknesses, short delay part : structurally specified wall thickness differences required...
Top and bottom sensor plate – dollar bill changer
A dollar bill changer incorporated top and bottom sensor plates fabricated from welded stamped components. The weldments could not hold tolerances greater than +/- 0.020 in. In an effort to resolve dimensional instability and fit problems, the manufacturer, working...
Tracing Machine
Océ Graphics – one of the world’s leading manufacturers of tracing machines – uses zinc alloy die castings in each of the seven machines in its range. Zinc alloy castings form part of the structure of the machines, through the two side plates and...
Traffic Light Housing
The 2 parts are used as casing including and protecting the electric system of traffic lights. The material properties provides protection against vandalism and have much longer lifetime than polymer materials and due to thinner sections, lighter than the previous...
Tuner Housing
Two M4 threads were needed on this zinc die casting in Z410 alloy (equivalent to BS 1004B). Because the holes were at 90° and in different planes, the threading could not be carried out in a single operation. By comparison with two separate threading operations it...
Vise Components
Eight separate ZA-12 alloy castings are utilised in the TUCKER woodworking vise. Castings form the pivot block, front jaw, rear jaw, quick-release nut, yoke, stanchion, mounting plate and keeper plate. Based on the shapes needed to form the vise, casting easily became...
Waveguide Horn
The Whistler Spectrum 3SE waveguide horn is a complex Zamak 3 die casting providing detail, net shape and thin wall construction. The current horn replaces three separate pieces utilised in earlier models. One component now performs four distinct functions–a...
Wire Jointing Device
Estate Wire Ltd. established a massive potential market for a simple but effective wire jointing device. A specialised design consultancy service – Cheshire Engineering Ltd. – was commissioned to investigate the possibilities. After rejecting a number of...
X-ray tank+lock+guide Tube Assembly
The part: The X-ray tank + lock + guide assembly consists of a very high frequency generator for dental radiology. The manufacturing: The parts in this assembly are made of pressure die cast Zamak 5 (ZA4IUG), an alloy which offers the following functions for this...