Casting Study: Computer Rear Cover

Major Selection Criteria: Dimensional Precision, Electrical Properties
Alloy: Zamak 5 (ZL5, ZL0410, ZnAI4Cu1, alloy 5)
Application Field: Business/Office Equipment
Application Size: Large
Surface Finish:
Casting Technique:
Source: B.R.

compute2_photo2_caseID77Already micro-informatics are an integral part of business and professional life. Tomorrow they will be present everywhere, including the home. What role do zinc alloys play? This back cover for a microcomputer illustrates how zinc die castings can simplify design and manufacture, and improve performance, when compared with the combination of metal and plastics parts previously used. Making the part in ZA4U1G (equivalent to BS1004B) enabled it to be produced in a single operation with all the required characteristics: rigidity, dimensional accuracy, paintability, and – particularly – improved electrical conductivity and electromagnetic shielding compared with the previous version. Furthermore the excellent foundry properties of the zinc alloy – including fluidity and low shrinkage – enable a single part with all the necessary functions to be produced, whereas the previous version required a complex assembly operation involving several different parts.