Casting Study: Driving Gears

Major Selection Criteria: Dimensional Precision, Net Shape
Alloy: Zamak 5 (ZL5, ZL0410, ZnAI4Cu1, alloy 5)
Application Field: Industrial
Application Size: D = 10 - 40 mm / 0.39 - 1.57 inches ; Thickness = 5 - 6 mm / 0.20 inches
Surface Finish: As-Cast
Casting Technique: Pressure Die Casting
Source: A.M.I. Fonderie

driving2_photo2_caseID170An excellent alternative to engineering plastics, aluminium or milled – sintered steel for the realisation of driving gears for toothed belts (electronics) or pinion engagement (building, mechanical, precision hardware). Off-tool net shape thin wall zinc diecastings eliminate the material build-up risk at gear edge (as encountered with plastics), achieving high dimensional precision at the level of the bores for motor shafts without machining (0.001 à 0.02 mm / 0.0004-0.001 inches), according to the type of fitting on shaft (bonded or tight); economy of the process reaching 2 to 10 times compared to classical shaving.